Wednesday, November 20, 2013

Water Level Indicator

Simple Water Level Indicator

Water Level Indicator

Description

This is the circuit diagram of a simple corrosion free water level indicator for home and industries. In fact the the level of any conductive non corrosive liquids can be measured using this circuit. The circuit is based on 5 transistor switches. Each transistor is switched on to drive the corresponding LED , when its base is supplied with current through the water through the electrode probes.
One electrode probe is (F) with 6V AC is placed at the bottom of tank. Next probes are placed step by step above the bottom probe. When water is rising the base of each transistor gets electrical connection to 6V AC through water and the corresponding probe. Which in turn makes the transistors conduct to glow LED and indicate the level of water. The ends of probes are connected to corresponding points in the circuit as shown in circuit diagram.Insulated Aluminum wires with end insulation removed will do for the probe. Arrange the probes in order on a PVC pipe according to the depth and immerse it in the tank.AC voltage is use to prevent electrolysis at the probes. So this setup will last really long. I guarantee at least a 2 years of maintenance free operation. That’s what I got and is still going.

Components

T1 – T5 BC 548 or 2N2222 Transistors
R1-R5 2.2K 1/4 W Resistors
R6-R10 22K 1/4 W Resistors
D1 – D5 LED’s ( color your choice)

Notes:

Use a transformer with 6V 500 mA output for power supply. Do not use a rectifier! we need pure AC. Use good quality insulated Aluminum wire for probes. If Aluminum wires are not available try Steel or Tin.Copper is the worst. Try the circuit first on a bread board and if not working properly, make adjustments with the resistance values. This is often needed because conductivity of water changes slightly from place to place. The type number of the transistors used here are not critical and any small signal NPN transistor will do the job. Few other suitable type numbers are BC546, BC107, PN2222, BC337, BF494, ZTX300, BEL187 etc. The circuit can be enclosed in a plastic box with holes for revealing the LEDs .

Water Level Indicator Circuit Diagram and Sensor Arrangement.

 

Water Level Indicator Circuit
Water Level Indicator

 

If you need a fully automatic water level controller circuit then try this circuit  Water level controller. The circuit is fully based primarily on transistors. The sensing section is somewhat similar to this circuit but there is additional circuitry for switching the pump ON when the water level falls below a set level and the pump will be switched OFF when the tank is full. Few transistors , one 555IC and an electromagnetic relay is used for realizing the control section. The circuit is very simple cost effective , reliable and many guys have successfully assembled it.I am also working on a float type water level indicator/controller using the float type fuel gauge mechanism used in motor cycles.The level sensor section is  finished and now I am working on the control circuitry. I will add the circuit here as soon as it is finished


Note:- We have recently developed a much better and fully functional Water Level Controller circuit using 8051 Microcontroller. This water level controller monitors the level of the over head tank  and automatically switches on the water pump when ever the level goes below a preset limit. You may see the circuit and try it.

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